Overseas Custom Headwear

Our Overseas Custom Headwear Program is your resource for a truly exceptional product. Decorative embroidery, woven patches and custom appliqués can turn an ordinary cap into something truly extraordinary!

We offer our Overseas Custom Headwear Program for as few as 144 units. Price breaks just double from there…288, 576, 1152 etc. Let our Design Team help you customize your project for a one of a kind look. We offer CAD’s and art time at the best rates in the business that will help you visualize your product before the first logo is sewn. Learn how you can add extra elements to a cap that will help increase margins and truly impress your clients. Our CAD’s are a great selling tool that you can use to excite your customers interest and make the transition from concept to order simple.

With thousands of options available in fabrics, treatments and designs you can defnitely set yourself apart from the competition.

Custom Headwear 101

CAD’s

We offer CAD’s as a starting point on your order to ensure you are getting the look you want from the very start. These are great tools to use with a client to help show how those “extras” will improve the look of the items they want to order.

Artwork:

We ask that artwork be provided in high resolution of at least 300dpi. Your artwork may be submitted in Vector, AI, PDF or hi-res JPG. Artwork needing to be created may incur extra time and costs. Please contact us for a price quote.

Samples:

We offer free samples for any Overseas Custom order of 288+ units. We offer free JPG proofs for all orders less than 288 units. If you still require a sample for an order less than 288 units then there is a sample charge of $50.

Production:

Construction time for an Overseas Custom Headwear order starts the day the sample is approved. Typical production times run 30-35 days to complete the order depending on time of year and order quantity

Shipping:

Most orders will ship via Boat freight from the factory so your pricing is considered FOB Seattle. Boat freight is approximately 3 ½ weeks to get to the States. Air freight is an option for an addition charge. Please contact us for an air freight quote.

Custom Options

SAMPLE CAD

Inside

Front

Left side

Right side

Back

Printed Seam Tape

Embossed Metal Slide

Screen Printed Poplin Lining

Woven Insert in Sweatband

Learn more about our Custom Overseas Headwear Program and receive a free sample of this cap!

Decorative Options

Through our Overseas Custom Headwear Program we offer an astounding assortment of premium decorative applications to help you create a truly special item.

  • Felt appliqués
  • Embossed metal buckles
  • Textured embroidery
  • Rhinestone detailing
  • Liquid metal and high frequency
  • Screen print patterns
  • Distressed twill appliqués and rubber patches
  • We can create a headwear item that will really stand out.
Flat Embroidery
3d and Flat Embroidery accents
3d embroidery
Embroidered felt, twill Appliqué with screen print accents
Woven Patch Appliqué
Double Felt and Twill Appliqué
Frayed Twill Over Felt Appliqué
Screen Print with 3-D Embroidery
3-D Embroidery with Flat Embroidery and Screen Printed Accents
Felt Appliqué with Screen Print
Under-visor Screen Print
Flat Embroidery, Screen Print and Rhinestones
Outer Visor Liquid Metal and Contrast Piping
Felt Patch with 3-D and Flat Embroidery
Printed Seam Tape
Digital Image with 3-D Embroidery
Printed Top Button
Distressed Screen Print and Flat Embroidery
Distressed Twill with Flat Embroidery and Zig Zag Stitch
Frayed Twill Patch, Tonal Screen Print and Flat Embroidery
Two-toned visor with Contrasting Piping
Distressed Visor
Printed Sandwich Bill
Distressed Cut Out with Flat Embroidery
Distressed Screen Print
Embossed Metal Appliqué
Distressed Canvas with Screen Print
Woven Patch with Satin Stitch
Rubber Patch Appliqué
Embossed Suede Patch Appliqué
Distressed Twill Appliqué
Felt Applique with Screen Print Accent
Digital Image
Liquid Metal
Distressed Woven Patch with Satin Stitch
Jaquard Stitch with Flat Embroidery
Heat Transfer
High Frequency Patch Appliqué
Frayed Twill Patch with Loose Stitch
Distressed Twill and Screen Print
Rhinestone
Jaquard Stich with 3-D Border and Beading Detail
Tonal Screen Print
Distressed Twill with 3-D Embroidery

Custom Headwear Made Easy

Step 1 – Select your Cap style.
Choose from our wide selection of headwear throughout this catalog

Low Profile
Mid-Profile
High Profile
Unstructured
Structured
Visor
Flat Visor
Stretch Fit
Bucket/Wide Brim
Beanie
Trucker
Military

Step 2 – Select your fabric and color.
Regardless of style most headwear is capable of being made in any of the fabrics shown in our catalog. We even have an extensive assortment of additional fabrics and colors available through our factory that are not shown.

Fabric Options

Cotton Twill
Brushed Cotton
Brushed Cotton
Bonded Athletic Mesh
Superflague Game by Lynch
Comby
Pigment Dyed
Cotton/Spandex Blend
Tweed
Vintage Wash
Black
brown
cardinal
charcoal
deep brown
dk green
gold
green
grey
khaki
kiwi
lt blue
lt grey
maroon
natural
navy
olive
orange
pine
pink
purple
red
Royal
soft pink
terra cotta
texas orange
turquoise
white

COTTON TWILL COLORS

Black
Cardinal
Deep Brown
DK Green
Gold
Orange
Purple
Red
Royal
Natural
Grey
Khaki
It Blue
It Grey
Navy
White
Tan

TRUCKER MESH

Black
Brown
Charcoal
DK Green
Gold
Green
Grey
Maroon
Neon Green
Neon Yellow
Neon Pink
Olive
Red
Royal
Stone
White
SuperflaugeTM Game
SuperflaugeTM Migration II
SuperflaugeTM Snow

Step 3 – Choose your logo placements and applications.
Set the location for the logos you want. help you make a good cap great! Layer the logo applications to give your headwear a very distinctive look.

Step 4 – Add those “extra details”
  • Select a back strap type.
  • Pick the type of eyelet you want.
  • Add a woven sandwich.
  • Embossed buckles and eyelets.
  • Screen printed seam tape
  • Sweatband with woven banding.
  • Frayed edges.
  • Vintage wash/Chemical treatments for a lived in look

Eyelets

Embossed
Nickel
Sewn
Brass
Vent

Closures

Double Snapback
Hook and Loop
Snapback
Slide-tuck
Leather
Buckle & Grommet
Embossed Buckle

Step 5 – Personalize with private labels and hangtags.
Don’t miss out on the chance to advertise! Add a private label to your cap. We Attach a hangtag or price tag to make the item ‘retail ready’right from the box.

Domestic Custom Headwear Program

With locations on the West and East cost we are available to assist you with your Domestic Custom Headwear needs with incredibly fast turn around. We will do orders as low as 72 units and have them to you in less than 2 weeks.
Receive JPG’s in 1-2 days for approval. Production is usually only 5-7 days from sample approval. Most locations are within 1-3 days from our embroidery locations so your freight is just days away.
We offer 3d Puff, Flat Embrodery, Felt Appliqués and Heat Transfers as part of our Domestic Custom Headwear Program.
Want to personalize your order even further? We will do custom sewn in private labels for Domestic orders of 288+ units.
UPC hangtags are also available for orders as low as 288+ units.
Flat Embroidery
3d Embroidery
3d & Flat Embroidery
Private label
Heat transfer
Applique
Metallic Thread
Custom hang tag

Domestic Embroidery Logo Placement And Sizing Guidelines

Caps
Front
2.5 Inches High (63.5mm)
4 Inches Wide (102mm)
Front
2.5 Inches High (63.5mm)
4 Inches Wide (102mm)
Back
1.25 Inches High (32mm)
4 Inches Wide (102mm)
Visors
Front
1.25 Inches High (32mm)
4 Inches Wide (115mm)
Sides
1 Inches High (25mm)
2.25 Inches Wide (45mm)
STRAP (HOOK AND LOOP ONLY)
.5 Inches High (12mm)
2 Inches Wide (50mm)
BUCKET CAPS
Front
1.25 Inches High (32mm)
4 Inches Wide (102mm)
Sides
1 Inches High (25mm)
2.25 Inches Wide (45mm)
back
1.25 Inches High (32mm)
4 Inches Wide (102mm)

How to Order

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Step 1 – Select your cap style and color.
Choose from our wide selection of headwear throughout this catalog

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Step 2 – Place your logos and select your application type.
Flat Embroidery, 3D Puff Embroidery, Appliqué, Heat Transfers

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Step 3 – Add those “extra details”.
Private labels (Orders of 288+ units), UPC hangtags (Orders 288+ units).

21 Day Quickship Program

Introducing our new 21 Day Quick Ship Progam. We simplified our Custom Headwear Program to include our fastest turn-around ever! Using some of our best-selling styles and some of the most popular decorating techniques you can now get custom headwear at a fraction of the time.

Choose from a wide range of fabric options including Trucker Mesh and Performance fabrics.

Ordering Details

Minimum Order

144 units per Cap Style/Color/Logo.

Sample Production

JPG’s proof sent within 5 days.

Production

21 Days after Sample approval.

Shipping

Orders will be sent via air freight, once the production is complete.

Artwork Requirements

Artwork to be sent via email. Vector (Recommended) or PDF. Any files needing to be
edited may increase the sample time

Available Styles

Style 508

Style 808

Style 211

Style 636

Style 210

Style 626

Style 390

Style 646

Style 208

Style 217

Style 640

Style 369

Style 488

Style 487

Style 364

Style 365

Style 556

Style 219

Style 321

Style 221